ELIMINATES THE HIDDEN AND TANGIBLE COSTS OF NON-QUALITY

ACHIEVE OPERATIONAL EXCELLENCE IN MANUAL STATIONS

With Smart Robots, your production becomes error-proof, digital, efficient and human-centered.

Prevent high costs due to errors in manual processes, avoiding customer complaints and internal rework.

Digital process objectification and operator support is a hallmark of quality valued by all automotive manufacturers and across several sectors.

01. SAVE THE COST OF NON-QUALITY

Prevent customer returns and complaints

Save rework and scrap costs

Eliminate costs of obsolete control systems, such as sensors and pick-to-light

02. CERTIFIES MANUAL OPERATIONS

Ensures traceability and quality

Gain a competitive advantage over other OEMs

Enhance brand reputation

03. OPTIMIZES TRAINING

Facilitates job rotation

Minimizes training time and costs

Improves process flexibility

04. MONITORS AND ANALYZES PRODUCTION

Get immediate insights into manual processes

Detect anomalies immediately

Detect error frequency and statistics for each individual action

05. INCREASES PRODUCTIVITY

Balances line locations

Standardizes and homogenizes procedures

Optimizes work cycles with data-driven approach

06. OPERATOR WELL-BEING AND INCLUSIVENESS

Reduce mental stress

Improve operator motivation and comfort

Increase inclusiveness for workers with disabilities

ASK FOR A DEMO ON YOUR PROCESSES

Want to test whether Smart Robots meets the needs of your production process?

Set up a demo on your applications and use the product for a trial period.

THE BENEFITS IN NUMBERS

The economic return to our customers comes from many cost savings and production efficiencies:
The cost savings in scrap, rework, management of customer returns and complaints, training, line unproductivity due to stoppages and breakdowns;
Line efficiencies through standardization and digitization of procedures, data-driven continuous improvement, and flexibility achieved through job rotation.
Contact us and we will support you in calculating the payback of our solution for your application case.

Savings of up to 100 k€ in annual non-quality costs

100% errors prevention due to real-time control, interaction, and guidance

Average pay-back time of less than 6 months due to reduction in non-quality costs

Up to 50% reduction in operator training time due to digitization of instructions and augmented reality

100% of certified actions thanks to reporting, tracking and image collection

Up to 15% reduction in process variability due to standardization of cycles

Reduction of up to 95% in data collection time for manual processes

Increased line efficiency by up to 10% through balancing line locations and data-driven continuous improvement

RELEVANT POSITIVE IMPACTS THROUGHOUT THE ORGANIZATION

The use of Smart Robots solutions is not only an economic benefit for the client company.
We listened to the testimonies of some of the figures who benefit from the product and collected the benefits that each of them perceives in their daily activities.

PRODUCTION MANAGER

  • Reduced production costs
  • Increased production quality
  • Reduction in customer complaints
  • Flexibility in people job rotation
  • Standardization and digitization of operations procedure (SOP)

QUALITY MANAGER

  • Improved quality indicators and cycle standardization
  • Integration of SRv3 controls into the Process FMEA
  • Use of error statistics to identify continuous improvement interventions
  • Use of data for lean analysis: added value, waiting time, non-added value

ADVANCED TECHNOLOGY MANAGER

  • Extreme ease and speed of technology introduction
  • SRv3 as a key element of factory digital transformation
  • Absent maintenance

MTM MANAGER

  • Objective, continuous and homogeneous data from manual stations
  • Use of aggregate data and statistics to verify the timing of individual actions
  • Data for tasks balancing at line stations
  • Standardization of actual cycles exactly as designed

IT MANAGER

  • Very easy and fast integration with factory software
  • Data collection and reporting in different modes
  • Remote connection possible over both corporate network and internet

LINE OPERATOR

  • Easier daily work thanks to intuitive guidance
  • Less mental stress due to the control performed by the system
  • Reduced number of equipments to use and understand
  • Full respect for privacy

CASE STUDIES

The case studies carried out on our customers’ applications provide first-hand experience of the benefits obtained and how our solutions are used

  • Giobert S.p.A.

    Error-proof and objectified manual operations: How Smart Robots transformed Giobert’s lines

  • AEC Illuminazione S.r.l.

    Poka-Yoke guidance and control for the production of lighting systems on the global market